Gas Path Maintenance Plan Collection

Gas Path leakage detection and repair (low-cost solution)

A. Soap water leak detection method: Apply soap water to the pipe joints, valves and other potential leakage points, and observe if bubbles form to locate the leakage position. Then, tighten or replace the sealing parts.

B. Pressure holding test: After closing the gas source, observe the pressure gauge. If the pressure continues to drop, there is a leakage. It is necessary to check section by section.

C. Low-cost sealing materials: Use PTFE raw tape or silicone rubber sealing rings instead of expensive special sealing parts, which are suitable for low-pressure gas lines.

Optimize the layout of the gas path to reduce pressure loss

A. Shorten Gas Path Length: Minimize unnecessary elbows and long-distance piping to reduce airflow resistance.

B. Reduce Right-Angle Elbows: Replace with large-radius elbows or flexible hoses to decrease pressure loss caused by turbulence.

C. Optimize Pipe Diameter Matching: Avoid using excessively narrow pipes that create bottlenecks, ensuring smooth airflow.

Intelligent Low-Cost Monitoring

A. Low-Cost Pressure Sensors + Digital Displays: Monitor gas path pressure in real time to promptly detect abnormalities.

B. Mobile Alert Function: Connect pressure sensors via Wi-Fi modules to send alarms during anomalies.

Maintenance and Management Optimization

A. Regular Inspection Checklist: Establish a simple maintenance plan to periodically check key components such as connectors, filters, and pressure gauges.

B. Employee Training: Enhance operators’ awareness of gas path maintenance through internal training to reduce human errors.